Ultrasonic cutter vs. box cutter:
Tested on over 20 materials!
An ultrasonic cutter: Useful for cosplay and prop crafting?


Craftsmen often receive ads for ultrasonic cutting tools these days.
What is the technology behind?
What is an ultrasonic cutter?
An ultrasonic cutter works by using high-frequency vibrations (20,000-40,000 Hz) to reduce friction, allowing a blade to slice through materials with minimal pressure, creating clean cuts without smearing or fraying, especially on delicate items like food, textiles, or plastics. It converts electrical energy into mechanical vibrations via a generator, transducer (piezoelectric element), and horn, essentially making the blade glide through materials as if they were momentarily melting, resulting in smooth, precise edges.
– Google AI
Short answer: It depends on which materials you want to craft with!
I tested the ultrasonic cutter and the box cutter on the following 26 common crafting materials to find out if it can make your work easier:
Is an ultrasonic cutter a good choice for cosplayers?
standard paper (80g/m²)
drawing paper (200g/m²)
thinner corrugated cardboard
foam clay
2mm LED foam
2mm high density EVA foam
5mm high density EVA foam
5mm low density EVA foam
10mm low density EVA foam
10mm ultra-high density EVA foam
soft upholstery foam
0.3mm latex
faux leather with fabric backing
thin genuine leather
strong genuine leather
cling film
masking tape
finer masking tape
duct tape
medium-strength plastic packaging
Worbla's Transpa Art
Worbla's KobraCast Art
Worbla's Finest Art
1.5 mm polystyrene sheet
plywood
shape rod
Watch my big ultrasonic cutter test on over 20 materials

Feel free to print out the image in A3 or A4 format so that you always have it to hand when crafting.
Download the detailed comparison overview



They cut incredibly well into cutting mats, too. Choose an inexpensive alternative as a cutting surface, e.g. plywood.
extra tips for ultrasonic cutters
Look for a model with a second battery and affordable blade sets. This will allow you to work without interruptions.
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